Unsere Retrofit-Leistungen – Verbesserung mal drei

In the case of spray tower technology projects, our modernization measures are divided into three subsections. By using the latest technology, we achieve a number of improvements that make future plant operation even more efficient and, above all, safer. For modernization, an experienced team of planners, technicians and engineers is at your disposal to bring your plant technically up to date.

Spray drying is used to produce a dry and durable powder from liquid concentrates.
As a reliable partner for the construction, planning, optimization and maintenance of spray drying plants, we accompany you throughout the entire life cycle of your plant. With our many years of experience, we ensure that it is always state-of-the-art and complies with all legal regulations. In addition to new construction, it is primarily the modernization of your existing plants with which we have proven ourselves in the dairy industry. Using the latest technology and experience in process automation, we optimize your spray tower technology in a wide range of areas – these include:

• Process reliability
• Fail-safe
• Transparency in data collection
• Energy efficiency
• Security of spare parts supply
• Malfunction detection

1. OPTIMIZATION OF PROCESS TECHNOLOGY

In the field of spray tower process optimization, we offer various services.
These include:

• The process analysis in case of bacteriological findings and development of measures to improve the cleaning performance.
• The adjustment and optimization of process controls to increase profitability. This includes the increase of the production quantity,
• Reduction of cleaning requirements incl. saving of energy and other media.
• A spray tower cooling system which protects against unintentional activation of the extinguishing system via separate spray nozzles in the event of a process-related temperature rise.

2. OPTIMIZATION OF SAFETY TECHNOLOGY

Before we implement a new concept for safety technology, we first perform an analysis to check the standard in accordance with VDI 2263, ATEX operating guidelines, DIN VDE 100 and the Machinery Directive (2006/42/EC). Then we integrate a state-of-the-art solution that focuses on the protection of employees and the technology. Our concepts naturally meet the requirements of the employers’ liability insurance association and the European standards.

3. OPTIMIZATION OF ELECTRICAL AND CONTROL SYSTEMS

Taking into account plant availability, energy efficiency and secured spare parts supply, we ensure the necessary process reliability with consistent product quality by replacing or expanding the existing electrical and control technology. Traceability and transparency of process and operating data are ensured in accordance with legal requirements by means of conclusive and system-independent software concepts..